HIGHSPEED CAMERA SYSTEMS

Want to track fast processes? Right now and easily!

The mobile and fast solution for maintenance technicians on site.
Unpack, connect, and get started!

 

 

With high-speed camera systems from ipf electronic, you can observe and analyze fast-moving industrial processes in a targeted manner.

PCB assembly

in real time and slow motion

Transformation

in real-time and slow-motion

Advantages of the OC29 high-speed camera

 

  • Monitor and analyze processes in a targeted manner

  • Easily identify issues with minimal effort

  • Minimize equipment downtime

  • Significantly reduce or completely eliminate waste

  • Use videos to further document quality and/or process flows

  • Document all assembly steps in full

  • Effectively boost productivity

  • Sustainably optimize cycle times

  • Minimize changeover times efficiently

  • Specially designed for process monitoring

  • Simple, intuitive operation with no training required

  • All basic functions are readily available

  • Smart Additional Features

  • Significant cost savings

OC29: ANALYSIS OF HIGH-SPEED INDUSTRIAL PROCESSES

Compact. Fast. Efficient.

When the human eye can't keep up: When errors creep into high-speed industrial processes, it's always frustrating. Moreover, due to the speed of the process, it's often not easy to identify the cause, especially if the malfunction can't be reproduced.

 

 

Production must stop, costs rise, and in the worst case, the entire batch is scrapped. Even more trouble looms if subsequent processes are also affected by the malfunction.

 

Don’t waste valuable time – we make it easy!

The high-speed cameras in the OC29-series are extremely compact and can be mounted in almost any application. Thanks to the intuitive, free software, the system is ready to use right away—without the need for lengthy training. Transfer recordings to a PC via a USB 3.0 connection and start viewing and analyzing them immediately.

THE SYSTEM

More precise. More flexible. More economical.

What are the advantages of the OC29 high-speed camera compared to a dashcam,
action camera, or an expensive ultra-high-speed camera?

Here are some compelling reasons to choose the OC29 high-speed camera:

 

 

Faster: The system delivers impressively high frame rates (fps – frames per second) ranging from 750 to 1,000 fps, compared to a maximum of just 240 fps for action cameras, for example.

More cost-effective: Use of standard lenses (cameras with C-mount lens connections) for the best image quality.

More flexible: Easy selection of desired image sections and/or simultaneous viewing of multiple recordings during review and analysis.

More versatile: A wide variety of trigger options (via PLC, a sensor, or manually).
Continuous recording to a ring buffer (oldest recordings are overwritten).
Event-driven storage of recording sequences upon error detection, e.g., via a PLC signal (previously recorded footage including the error event is permanently saved).
Recordings can be played back in slow motion or as a single frame during analysis.

Simpler: Intuitive software requiring no training, instead of conventional and often complex image processing programs that were not developed for process monitoring.

More economical: Far more cost-effective than ultra-high-speed cameras, which are technically over-engineered and very expensive for process monitoring.

 

Highlights

  • Faster
  • More cost-effective
  • More flexible
  • More versatile
  • Simpler
  • More economical

THE CAMERAS

Small. Lightweight. Expandable.

The right camera for every situation, whether for black-and-white or color photography.

 

 

OC299721
monochrome, 220 fps / resolution 1440 x 1080

OC299725
monochrome, 750 fps, resolution 640 x 480

OC299825
color, 750 fps, resolution 640 x 480

 

Easy to expand

Do you need to view a process from multiple angles at the same time? Nothing could be easier! With the extension cameras for synchronized recording from different angles:

OC299726
monochrome, 750 fps, resolution 640 x 480.
Add-on camera for OC299721 and OC299725

OC299826
colored, 750 fps, 640 x 480
Add-on camera for OC299825

 

The Highlights

  • Extremely compact industrial cameras for space-saving installation
  • Free software for recording, playback, and further processing
  • Flexible choice of capture mode (monochrome/color) and resolution
  • Simultaneous capture from different perspectives using additional cameras
  • Cost-effective use of standard lenses
  • Immediate start to analysis with intuitive, free software
  • A wide variety of trigger functions (via PLC, sensors, or manually)
  • System specifically developed for process monitoring

THE SOFTWARE

Intuitive. Versatile. Flexible.

Get started right away – reach your goal quickly. Thanks to the intuitive software interface with its clearly arranged functional elements, the OC29 is ready for use in just a few steps. Software features designed specifically for process monitoring are available for easy recording control, image processing, and further processing.
Only what you really need! Separate training is available, but not required!

 

 

Recordings

 

Just a few clicks to start recording.

Instead of wasting a lot of time navigating a potentially cluttered and complicated user interface, this free software is ready to record in just a few simple steps.                                                                                                                                                    Key features:

 

Recording modes: Choose between recording for a predefined duration starting from the moment you begin, or continuous recording to a looping buffer (the oldest recordings are automatically overwritten).

Image brightness: Adjusted directly on the camera lens, via the camera sensor's exposure time, and/or additionally through electronic amplification (fine-tuning via software)

 

 

Image format adjustment: Flexibly adjustable image height and width to optimize the image crop and achievable frame rates.                                                                                                                                                                                         

Easy image rotation in 90-degree increments (maximum flexibility for camera mounting)

 

 

Setting the camera frame rate (frames per second): Easily adapt to the shooting situation with flexible frame rate options. Quickly switch color cameras between black-and-white and color modes

 

 

The Highlights

 

  • No unnecessary software features that complicate use
  • Flexible choice between recording time and ring buffer
  • Event-driven recording via flexible trigger functions
    (via PLC, sensor, or manually)
  • Easy brightness adjustment via camera lens, camera chip and software
  • Targeted process monitoring through flexibly adjustable 
    image format and image rotation
  • Best possible results through easy adjustment of the required frame rate

Playback

 

View, analyze, and edit immediately.

After recording, the results can be viewed,
analyzed, and edited as needed.

Key features:

Adjust playback speed: Easily using a slider.
Optimized image display with the optional “Maximum View” feature.

Editing feature: Customize your footage with a simple editing feature to keep only the relevant video clips.

 

 

Progress bar: Provides an accurate overview of the current playback position at all times, which can be adjusted using the slider.

 

 

Single-frame mode: Can be activated during playback using the Start/Stop button to view the recording frame by frame.

 

 

Compare recordings: Display up to four recordings on the screen at the same time and compare them. Easily adjust the playback timings of individual recordings during playback to synchronize them with each other.

 

 

The Highlights:

 

  • Easy navigation thanks to a simple, intuitive user interface
  • Flexible adjustment of playback speed during viewing
  • Single-frame mode for frame-by-frame viewing
  • Seamless editing (e.g., using the cut function) and analysis of the recording
  • Display multiple recordings simultaneously and compare them with each other
  • Individual synchronization of individual recordings during playback

Share, Save, Export, and More

 

Easy collaboration, comprehensive documentation.

Recordings created with the OC29 can be easily shared with others for collaboration and saved for documentation purposes.

Several options are available for this: saving to temporary or permanent video data (recording slots) or exporting a recording to a video file (AVI format).

Recording slots: Work quickly and conveniently with the recordings at the highest possible image quality.

Save path: In addition to the default path, you can choose a custom location for the recording slots.

 

 

Video export

 

Save recordings in the space-saving and widely compatible AVI format (Audio Video Interleave), e.g., for sending via email or for documentation purposes.
Relevant additional information (metadata), such as timestamps, sensor signals, etc., is permanently saved during export.

The Highlights

 

  • Complete documentation of all important recordings
  • Easy sharing of recordings, for example via email or saving to a network drive,
    USB flash drive, etc.
  • Complete documentation of all important recordings
  • Easy selection of the storage location for recordings: “Standard” (default)
    or “Custom” (custom file path)
  • Convenient export of a recording to a space-saving and widely compatible video file
    (AVI format) including all metadata

ACCESSORIES

Fits perfectly

Perfectly organizedAO000569 aluminum case with plastic inserts for cameras and accessories

 

 

Perfectly rendered: A wide selection of C-Mount lenses:  off-center (e.g., AO000583), telecentric (e.g., AO000479) and more available upon request.

 

 

Perfectly filtered: A very wide selection of lens filters (e.g., AO000611) to control the wavelengths of transmitted light for optimal image quality (important for preventing overexposure, e.g., during plasma welding or laser cutting)

 

 

Perfect focus: Electronically adjust the camera image while the system is running using the AO000619 liquid lens

 

 

Perfectly lit: A variety of compact LED lights for optimal illumination, such as the ES540020 (white light), ES540820 (green light) and ES540620 (blue light)

 

 

Perfectly mounted and secured: A wide range of accessories for mounting, securing, and aligning cameras, such as the AO000578 ball head, the AO000579 tripod, the AO000568 adapter, and more.

 

 

APPLICATION EXAMPLES

The practice recognizes the potential

Many companies already rely on OC29 high-speed cameras to identify defects or document manufacturing quality.
Here is a selected real-world example:

 

 

Case study: Quality Control in Plasma Welding

 

Initial Situation
A company specializes in welding various metal components using different welding processes.


For quality control purposes, the company wants to assess the behavior of the molten pool during laser welding.
The process is to be recorded, and the results analyzed and documented.

A challenge: the intense light generated by the plasma during welding causes overexposure in conventional camera recordings, resulting in the loss of a significant amount of image information.

 

The solution from ipf electronic

A high-speed camera OC299725 (monochrome), frame rate 750 fps, resolution 640 x 480.
A lens filter that allows only the light needed for the recording to pass through.
Additional lighting to ensure sufficient light for usable image recordings.

 

The result

The laser welding process is now precisely captured. By analyzing the recordings, potential problems or opportunities for optimization can be identified. The recordings are archived for complete documentation of welding quality.

Porovnat